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Druck DPI 610/615 ISIntrinsically Safe Portable Pressure CalibratorUser manual - K0430 GEMeasurement & Control

K0430 Issue No. 3 viiiDate and Time (Real Time Clock) 40Date Format 40Set Date 40Set Time 40CalibrationGeneral 41Calibration Check 41Calibration Adju

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1 K0430 Issue No. 4GeneralThe DPI 610 IS and DPI 615 IS intrinsically safe instruments measure and display pneumatic and hydraulic pressure applied to

K0430 Issue No. 4 2Using This GuideThe following key symbols are used in the procedure diagrams: Shaded cursor keys indicate that a combination of the

3 K0430 Issue No. 4OPERATOR CONTROLS (Figure 1 and 2)These divide into two groups, the operator/display controls (Figure 1) and the pressure/vacuum ge

K0430 Issue No. 4 4HARD KEY FUNCTIONS (Fig. 1) * These key functions are not available in BASIC modeKey FunctionPage referenceI/OThis key selec

5 K0430 Issue No. 4SOFT KEYS (Fig. 1)Three soft keys, designated F1, EXIT and F2, are situated immediately below the display as shown below. These ke

K0430 Issue No. 4 6ELECTRICAL CONNECTIONS1 Cover, closed when not using connectors2 External transducer3 RS232 connector4Temperature sensorFigure 3 -

7 K0430 Issue No. 4Fitting BatteriesWARNING: BATTERIES MUST ONLY BE FITTED IN A SAFE AREA.USE ONLY THE BATTERIES SPECIFIED IN THE TABLE.Caution: Ol

K0430 Issue No. 4 8Change Pressure UnitsTo change the pressure units proceed as follows. If the four units displayed are not the units required, pres

9 K0430 Issue No. 4Typical Calibration Set-up (Pressure to Voltage)Connect a device under test to the instrument as shown below: A - External pres

EnglishTo select the manual in an available language go to://www.ge-mcs.com/toolsupport/manuals.htmFrançaisPour choisir le manuel dans une langue disp

K0430 Issue No. 4 10Task KeyThe TASK key is used to set-up the instrument for a number of specific types of test. There are two modes BASIC and ADVAN

11 K0430 Issue No. 4Cal Mode (DPI 615 versions only)Cal mode, which is available in tasks P-I, P-P, P-V, P-P, P-DISPLAY and P-SWITCH, provides a metho

K0430 Issue No. 4 12Pressure Transmitter (P-I) TaskSelect the P-I task from the task menu and connect the Unit Under Test (UUT) to the calibrator as s

13 K0430 Issue No. 4Pressure Converter (Pressure to Pressure) TaskSelect the P-P task from the task menu and connect the Unit Under Test (UUT) to the

K0430 Issue No. 4 14Current to Pressure Converter (I-P) Task A - External pressure source B - Pressure to current device (24V) C - BarrierD - Safe

15 K0430 Issue No. 4Pressure to Display (P-DISPLAY) TaskP-Display is a special application of Data Log. To use this mode, select Data Log from the St

K0430 Issue No. 4 16Leak Test (LEAK TEST) Task A - External pressure source B - Pressure regulator C - Device/system under test• If required, use t

17 K0430 Issue No. 4Transmitter Simulator (TX SIM) TaskWhen used with an external voltage source (see page 24), provides a current output proportiona

K0430 Issue No. 4 18Relief Valve Test (REL VALVE) TaskTo carry out a relief valve test, press TASK and select REL VALVE. Connect the output pressure

19 K0430 Issue No. 4GeneralAdvanced task allows the user to configure the instrument to monitor one of a number of different input measurements and ou

i K0430 Issue No. 4WARNINGBefore operating this intrinsically safe instrument, read the safety instructions and the special conditions stated on the A

K0430 Issue No. 4 20Process FunctionsIf required, the following process functions are available on the input display but only in ADVANCED task. If t

21 K0430 Issue No. 4• Tare Process FunctionTo set-up a Tare function, enable TARE from the process menu and press F1 to enter the Tare SETTINGS functi

K0430 Issue No. 4 22• Min/Max Process FunctionTo set-up an input display to show min/max and present input reading, enable MIN/MAX from the process me

23 K0430 Issue No. 4• Flow FunctionTo apply the flow function to a selected input, enable FLOW from the process menu and press ENTER. The square root

K0430 Issue No. 4 24Select OutputTo display an output channel, select ADVANCED mode from the task menu. The display shows the list of output selectio

25 K0430 Issue No. 4mA StepTo select one of the electrical output programs, press the OUTPUT key and proceed as follows: On selection of (e.g.)

K0430 Issue No. 4 26mA RampPress the OUTPUT key and select mA Ramp as shown previously in mA Step.• Define ramp required by entering START and END cur

27 K0430 Issue No. 4mA ValuePress the OUTPUT key and select mA Value from the output menu. The procedure is shown below: • Connect an ext

K0430 Issue No. 4 28Define New TaskTo define a new task, proceed as follows.•Select ADVANCED from TASK menu.•Using the INPUT key, select the required

29 K0430 Issue No. 4Saving Display or Data LogIn Store Mode three memory operations can be set-up: None, Snapshot and Datalog. Refer to Using SETUP f

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K0430 Issue No. 4 30Data Log OperationsData Log is a special application of store mode which enables the calibrator to either automatically log displa

31 K0430 Issue No. 4Recall Data Log FilesTo recall a Data Log file to the display, ensure that DATA LOG is selected from the SETUP menu and proceed as

K0430 Issue No. 4 32Uploading Data Log FilesWARNINGTHE RS232 INTERFACE MUST ONLY BE USED IN A SAFE AREAConnect the RS232 socket of the instrument into

33 K0430 Issue No. 4Downloading Procedure Files (DPI 615 instruments only)WARNINGTHE RS232 INTERFACE MUST ONLY BE USED IN A SAFE AREAComplete test pro

K0430 Issue No. 4 34Running Procedure Files (DPI 615 instruments only)To run a procedure, make sure that the instrument is set to Store mode, Data Log

35 K0430 Issue No. 4Recalling Data Files (DPI 615 instruments only)Data or results files generated by running procedures are stored in the instrument’

K0430 Issue No. 4 36GeneralSETUP mode is available in all modes except BASIC and permits the changing of the following instrument parameters.• Store M

37 K0430 Issue No. 4Settings - Select Setup OptionTo select one of the SETTINGS options from the set-up menu, proceed as follows: UnitsSelect UNITS

K0430 Issue No. 4 38LanguageSelect the LANGUAGE version required from the SETTINGS menu and proceed as follows:RS232Select RS232 from the SETTINGS men

39 K0430 Issue No. 4Powerdown Select POWERDOWN from the SETTINGS menu and proceed as follows: If selected to TIMER mode, following a period of inacti

iii K0430 Issue No. 4ATEX Approved ModelsIntroduction These instructions detail the requirements for using the DPI 610 IS and DPI 615 IS intrinsically

K0430 Issue No. 4 40Date and Time (Real Time Clock)Date FormatTo set-up the real time clock, select DATE & TIME from the set-up menu and, using th

41 K0430 Issue No. 4GeneralThe instrument is supplied by the manufacturer, complete with calibration certificate(s). A calibration period of 12 months

K0430 Issue No. 4 42Test EquipmentThe calibration procedures require the following test equipment.*ppm = parts per millionTable 1 Internal/External Pr

43 K0430 Issue No. 4Using the Calibration MenuThe calibration routines are selected from the Settings menu as detailed on page 37. Enter the calibrat

K0430 Issue No. 4 44Internal Pressure RangeUse the following procedure for calibrating the internal pressure range.Note: If calibrating the hydraulic

45 K0430 Issue No. 4Voltage Input Range (5 Volts)Use the following procedure for calibrating the internal 5 Volt range.(1) Switch the instrument on, e

K0430 Issue No. 4 46(5) Set the variable supply voltage to 5V ± 0.1V and enter the measured full-scale voltage applied: (6) Press the ENTER key

47 K0430 Issue No. 4Voltage Input Range (30 Volts)Use the following procedure for calibrating the internal 30 Volt range.(1) Switch the instrument on,

K0430 Issue No. 4 48(5) Set the variable supply voltage to 30V ±0.1V and enter the measured full-scale voltage: (6) Press the ENTER key to accept the

49 K0430 Issue No. 4Current Input Range (55 mA)Use the following procedure for calibrating the current input range.(1) Switch the instrument on, enter

K0430 Issue No. 3 ivElectrical Parameters Maximum Output Parameters at the External Measurement Connectors: The output parameters at sockets SK1, SK2

K0430 Issue No. 4 50(5) Set the input current to 55 ±0.1mA and enter the measured full-scale input current: (6) Press the ENTER key to accept the cali

51 K0430 Issue No. 4Current Output Range (24 mA)Use the following procedure for calibrating the current output range.(1) Switch the instrument on, ent

K0430 Issue No. 4 52(4) Measure the 10% full-scale output current and enter the value measured on the external milliammeter: (5) Measure the 90% full-

53 K0430 Issue No. 4(9) Set the loop output current to 5 mA as shown below and check that the output current, measured by the milliammeter standard is

K0430 Issue No. 4 54Ambient Temperature ChannelUse the following procedure for calibrating the ambient temperature measurement channel.(1) Switch the

55 K0430 Issue No. 4Calibrate External SensorsUse the following procedure for calibrating external pressure sensors.(1) Connect the required external

K0430 Issue No. 4 56(6) Apply the full-scale pressure to the external transducer and store the full-scale (FS) point. (7) Release the applied p

57 K0430 Issue No. 4Hydraulic Calibrator Versions3

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59 K0430 Issue No. 4Introduction (Figure A1)These versions of the DPI 610 and DPI 615 intrinsically safe calibrators provide manual generation of hydr

v K0430 Issue No. 4SpecificationSafe working pressure20 bar range (300 psi) 1.75 x full-scale350 bar range (5000 psi) 1.2 x full-scale400 bar range

K0430 Issue No. 4 60Safety InstructionsWARNINGHYDRAULIC FLUID IS INJURIOUS. OBSERVE RELEVANT HEALTH AND SAFETY PRECAUTIONS. USE APPROPRIATE PROTECTI

61 K0430 Issue No. 41 Bleed hose assembly 2 Priming pump 3 Screw-press4 UUT/system under test 5 UUT bleed valve 6 Isolation valveO- Open C- ClosedFigu

K0430 Issue No. 4 625. Continue use of the priming pump (2) until only hydraulic fluid and no air is expelled from the bleed point.6. Close the UUT bl

63 K0430 Issue No. 4Flushing - Replenishing or Changing the Hydraulic Fluid (Figure A3)If necessary, to remove any contaminants, flush out the hydraul

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65 K0430 Issue No. 4Appendix 1DATA LOG FILE EXAMPLE

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67 K0430 Issue No. 4Typical Uploaded Data log File (DPI 610)The following gives details of a typical data file upload.FILENAME: TEST 5DATE: 21/10/

K0430 Issue No. 4 68Typical Uploaded Procedure Data File (DPI 615)The following gives details of a typical data file upload.FILENAME: TEST 6DATE:

69 K0430 Issue No. 4Appendix 2ATEX Certificate of Conformity

K0430 Issue No. 3 viIntroductionGeneralDescription of Procedures 1Summary of FunctionsUsing this Guide 2OPERATOR CONTROLS 3DISPLAY 3HARD KEY FUNCTI

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vii K0430 Issue No. 4Advanced TaskGeneral 19Select Input 19Ambient Temperature Measurement 19Process Functions 20Tare Process Function 21Min/Max Proce

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